Inspection, Evaluation and Repair of Process Plant Equipment and Connected Piping

Introduction :

The "Inspection, Evaluation and Repair of Process Plant Equipment and Connected Piping" course is designed to provide participants with a comprehensive understanding of the methodologies and practices involved in assessing the condition of process equipment and piping systems. The course covers essential inspection techniques, evaluation criteria, and repair strategies to ensure the reliability and safety of plant operations. Participants will gain hands-on experience and theoretical knowledge necessary for effective maintenance and management of industrial equipment.

Target Audience :

• Maintenance engineers and technicians working in process industries.
• Quality control and assurance personnel involved in equipment evaluation.
• Safety professionals responsible for ensuring compliance with industry standards.
• Engineering students seeking practical knowledge in equipment maintenance.
• Anyone interested in enhancing their skills in inspection and repair of process equipment.

Course Objectives :

• Understand the principles and importance of inspecting process equipment and piping systems.
• Identify various inspection techniques and tools used in the evaluation process.
• Assess the condition of equipment and piping based on industry standards.
• Develop effective repair strategies for different types of defects.
• Implement best practices for maintaining the integrity and safety of process plants.

Course Modules :

Introduction to Process Plant Equipment

• Overview of common types of equipment (pumps, compressors, heat exchangers).
• Importance of proper maintenance and inspection.

Inspection Techniques

• Non-destructive testing (NDT) methods: ultrasonic, radiographic, magnetic particle, and dye penetrant testing.
• Visual inspection techniques and tools.

Evaluation Criteria

• Standards and codes relevant to equipment evaluation (ASME, API, etc.).
• Criteria for assessing the condition of piping systems.

Common Defects in Equipment and Piping

• Types of defects: corrosion, fatigue, wear, and mechanical failure.
• Identification and classification of defects.

Repair Strategies

• Techniques for repairing or replacing damaged components.
• Guidelines for selecting appropriate repair methods (welding, patching, etc.).

Documentation and Reporting

• Importance of maintaining accurate records of inspections and repairs.
• Best practices for reporting findings to management.

Case Studies and Practical Applications

• Real-world examples of successful inspections and repairs.
• Lessons learned from industry case studies.

Safety Considerations

• Understanding safety protocols during inspection and repair activities.
• Importance of personal protective equipment (PPE).