The Lean Manufacturing and Process Optimization in Istanbul is a practical training course designed to help participants improve efficiency, reduce waste, and maximize value in production processes.
Course Overview
Lean manufacturing emphasizes creating more value with fewer resources by reducing waste and improving process efficiency. When combined with systematic process optimization, organizations can achieve higher productivity, better quality, and enhanced customer satisfaction.
This course covers lean principles, process mapping, waste elimination, Six Sigma integration, and advanced optimization frameworks. Participants will gain hands-on experience applying lean tools and continuous improvement techniques across manufacturing and service environments.
At EuroQuest International Training, the course integrates real-world case studies, simulations, and practical exercises to ensure participants can apply lean and optimization strategies effectively.
Key Benefits of Attending
Master lean manufacturing principles and tools
Identify and eliminate waste across operations
Apply process optimization for efficiency and quality
Strengthen continuous improvement culture
Enhance competitiveness through operational excellence
Why Attend
This course empowers professionals to lead lean transformation initiatives, ensuring sustainable efficiency, cost reduction, and improved organizational performance.
Course Methodology
Expert-led lectures on lean and process frameworks
Hands-on labs with process mapping and simulation tools
Case studies of global lean manufacturing success
Group workshops on continuous improvement projects
Interactive exercises on workflow optimization
Course Objectives
By the end of this ten-day training course, participants will be able to:
Understand lean manufacturing concepts and principles
Conduct process mapping and identify inefficiencies
Apply the 5S framework and waste elimination tools
Integrate lean with Six Sigma for continuous improvement
Optimize workflows using process redesign techniques
Measure productivity improvements with KPIs
Strengthen safety, quality, and compliance practices
Lead cultural change towards lean transformation
Apply digital tools to monitor and optimize processes
Align lean strategies with corporate objectives
Ensure sustainability of productivity gains
Build a roadmap for ongoing operational excellence
Target Audience
Manufacturing and operations managers
Industrial and process engineers
Continuous improvement and lean specialists
Supply chain and logistics professionals
Executives overseeing production and operations
Target Competencies
Lean manufacturing application
Process optimization and workflow redesign
Waste elimination and efficiency improvement
Six Sigma and quality management integration
Productivity measurement and monitoring
Change and cultural transformation leadership
Sustainable continuous improvement strategies
Course Outline
Unit 1: Introduction to Lean Manufacturing and Optimization
History and principles of lean
Core concepts of process optimization
Benefits and challenges of lean adoption
Global case studies
Unit 2: Value Stream Mapping and Process Analysis
Mapping workflows and processes
Identifying bottlenecks and inefficiencies
Value-added vs non-value-added activities
Hands-on lab: creating value stream maps
Unit 3: Waste Elimination Techniques
The seven wastes in lean manufacturing
5S methodology and workplace organization
Kaizen and continuous improvement practices
Case studies of waste reduction
Unit 4: Process Redesign and Optimization
Process re-engineering frameworks
Workflow optimization strategies
Tools for analyzing and improving processes
Simulation exercises on process redesign
Unit 5: Lean Tools and Techniques
Kanban and just-in-time systems
Standard work and visual management
SMED (Single-Minute Exchange of Dies)
Practical exercises with lean tools
Unit 6: Quality and Six Sigma Integration
Principles of Six Sigma and DMAIC
Statistical process control (SPC)
Reducing defects and variability
Combining lean and Six Sigma for excellence
Unit 7: Technology and Automation in Lean Operations
Role of IoT and digital tools in lean systems
Automation for process improvement
Digital dashboards and KPI monitoring
Case studies of smart lean factories
Unit 8: Supply Chain and Lean Logistics
Lean principles in supply chain management
Inventory reduction strategies
Just-in-time and pull systems
End-to-end supply chain optimization
Unit 9: Safety, Compliance, and Sustainability
Ensuring safety in lean workplaces
Environmental sustainability in lean practices
Regulatory compliance in process optimization
Balancing efficiency with responsibility
Unit 10: Change Management in Lean Transformation
Building a culture of continuous improvement
Overcoming resistance to lean initiatives
Employee engagement and empowerment
Leadership skills for lean transformation
Unit 11: Measuring and Monitoring Performance
Productivity and efficiency KPIs
Benchmarking against industry best practices
Continuous monitoring and reporting
Tools for sustaining improvements
Unit 12: Capstone Lean and Optimization Project
Group-based lean improvement simulation
Designing a process optimization strategy
Presenting solutions to stakeholders
Action plan for organizational application
Closing Call to Action
Join this ten-day training course to master lean manufacturing and process optimization, empowering your organization to eliminate waste, improve efficiency, and achieve sustainable excellence.
The Lean Manufacturing and Process Optimization Training Courses in Istanbul provide professionals with the methodologies and practical techniques needed to eliminate waste, improve workflow efficiency, and strengthen operational performance in manufacturing and production environments. These programs are designed for industrial engineers, production supervisors, operations managers, continuous improvement leaders, quality professionals, and technical teams seeking to enhance productivity and support streamlined, high-value processes.
Participants gain a solid foundation in Lean principles, including value stream analysis, waste identification, standardization, cellular layout planning, and flow improvement. The courses explore how Lean tools such as 5S, Kanban, Kaizen, visual management, and root cause problem-solving contribute to improved throughput, reduced lead times, and enhanced product quality. Through applied case studies and real factory performance examples, attendees learn how to diagnose inefficiencies, evaluate bottlenecks, and implement targeted improvements that deliver measurable operational results.
These Lean manufacturing training programs in Istanbul also emphasize process optimization and performance measurement, including cycle time reduction, resource balancing, workstation efficiency, and performance indicator tracking. Participants explore the role of digital monitoring systems, process automation, and continuous improvement dashboards in supporting data-driven process control and decision-making. Discussions highlight leadership alignment, team engagement, and change management strategies essential to sustaining Lean culture and maintaining long-term improvement momentum.
The curriculum blends strategic planning with hands-on application. Interactive workshops, simulation exercises, and group-based problem-solving activities enable participants to practice process mapping, develop improvement proposals, evaluate cost-benefit impacts, and implement Lean tools effectively in their own operational contexts.
Attending these training courses in Istanbul provides a collaborative and internationally oriented learning environment guided by expert instructors. The city’s dynamic manufacturing and industrial presence enhances opportunities for professional networking and applied learning. Upon completion, participants will be equipped to lead Lean transformation initiatives, improve process efficiency, and support continuous operational excellence within their organizations.