The Lean Manufacturing and Process Optimization course in London is designed to provide professionals with the skills to implement lean principles and optimize manufacturing processes for maximum efficiency.
From:
26-10-2026
Course Overview
Lean manufacturing emphasizes creating more value with fewer resources by reducing waste and improving process efficiency. When combined with systematic process optimization, organizations can achieve higher productivity, better quality, and enhanced customer satisfaction.
This course covers lean principles, process mapping, waste elimination, Six Sigma integration, and advanced optimization frameworks. Participants will gain hands-on experience applying lean tools and continuous improvement techniques across manufacturing and service environments.
At EuroQuest International Training, the course integrates real-world case studies, simulations, and practical exercises to ensure participants can apply lean and optimization strategies effectively.
Key Benefits of Attending
Master lean manufacturing principles and tools
Identify and eliminate waste across operations
Apply process optimization for efficiency and quality
Strengthen continuous improvement culture
Enhance competitiveness through operational excellence
Why Attend
This course empowers professionals to lead lean transformation initiatives, ensuring sustainable efficiency, cost reduction, and improved organizational performance.
Course Methodology
Expert-led lectures on lean and process frameworks
Hands-on labs with process mapping and simulation tools
Case studies of global lean manufacturing success
Group workshops on continuous improvement projects
Interactive exercises on workflow optimization
Course Objectives
By the end of this ten-day training course, participants will be able to:
Understand lean manufacturing concepts and principles
Conduct process mapping and identify inefficiencies
Apply the 5S framework and waste elimination tools
Integrate lean with Six Sigma for continuous improvement
Optimize workflows using process redesign techniques
Measure productivity improvements with KPIs
Strengthen safety, quality, and compliance practices
Lead cultural change towards lean transformation
Apply digital tools to monitor and optimize processes
Align lean strategies with corporate objectives
Ensure sustainability of productivity gains
Build a roadmap for ongoing operational excellence
Target Audience
Manufacturing and operations managers
Industrial and process engineers
Continuous improvement and lean specialists
Supply chain and logistics professionals
Executives overseeing production and operations
Target Competencies
Lean manufacturing application
Process optimization and workflow redesign
Waste elimination and efficiency improvement
Six Sigma and quality management integration
Productivity measurement and monitoring
Change and cultural transformation leadership
Sustainable continuous improvement strategies
Course Outline
Unit 1: Introduction to Lean Manufacturing and Optimization
History and principles of lean
Core concepts of process optimization
Benefits and challenges of lean adoption
Global case studies
Unit 2: Value Stream Mapping and Process Analysis
Mapping workflows and processes
Identifying bottlenecks and inefficiencies
Value-added vs non-value-added activities
Hands-on lab: creating value stream maps
Unit 3: Waste Elimination Techniques
The seven wastes in lean manufacturing
5S methodology and workplace organization
Kaizen and continuous improvement practices
Case studies of waste reduction
Unit 4: Process Redesign and Optimization
Process re-engineering frameworks
Workflow optimization strategies
Tools for analyzing and improving processes
Simulation exercises on process redesign
Unit 5: Lean Tools and Techniques
Kanban and just-in-time systems
Standard work and visual management
SMED (Single-Minute Exchange of Dies)
Practical exercises with lean tools
Unit 6: Quality and Six Sigma Integration
Principles of Six Sigma and DMAIC
Statistical process control (SPC)
Reducing defects and variability
Combining lean and Six Sigma for excellence
Unit 7: Technology and Automation in Lean Operations
Role of IoT and digital tools in lean systems
Automation for process improvement
Digital dashboards and KPI monitoring
Case studies of smart lean factories
Unit 8: Supply Chain and Lean Logistics
Lean principles in supply chain management
Inventory reduction strategies
Just-in-time and pull systems
End-to-end supply chain optimization
Unit 9: Safety, Compliance, and Sustainability
Ensuring safety in lean workplaces
Environmental sustainability in lean practices
Regulatory compliance in process optimization
Balancing efficiency with responsibility
Unit 10: Change Management in Lean Transformation
Building a culture of continuous improvement
Overcoming resistance to lean initiatives
Employee engagement and empowerment
Leadership skills for lean transformation
Unit 11: Measuring and Monitoring Performance
Productivity and efficiency KPIs
Benchmarking against industry best practices
Continuous monitoring and reporting
Tools for sustaining improvements
Unit 12: Capstone Lean and Optimization Project
Group-based lean improvement simulation
Designing a process optimization strategy
Presenting solutions to stakeholders
Action plan for organizational application
Closing Call to Action
Join this ten-day training course to master lean manufacturing and process optimization, empowering your organization to eliminate waste, improve efficiency, and achieve sustainable excellence.
The Lean Manufacturing and Process Optimization Training Courses in London provide professionals, production managers, and operational leaders with practical knowledge and skills to enhance efficiency, reduce waste, and drive continuous improvement in manufacturing environments. These programs focus on equipping participants with strategies to implement lean principles, optimize workflows, and improve productivity while maintaining quality and safety standards.
Participants explore the fundamentals of lean manufacturing and process optimization, including value stream mapping, waste reduction, process standardization, Kaizen, and continuous improvement frameworks. The courses emphasize how structured lean methodologies can enhance operational performance, reduce costs, and foster a culture of efficiency and innovation. Through interactive workshops, case studies, and scenario-based exercises, attendees learn to identify bottlenecks, streamline processes, and implement practical solutions that maximize value creation across production operations.
These process optimization and lean manufacturing training programs in London blend theoretical foundations with applied practice, covering topics such as just-in-time production, inventory management, quality control, performance measurement, and change management. Participants gain practical tools to analyze manufacturing processes, optimize resource allocation, and implement lean strategies that align with organizational objectives. The programs also highlight emerging trends in digital manufacturing, Industry 4.0, and data-driven process improvement techniques.
Attending these training courses in London provides professionals with the opportunity to engage with manufacturing experts and collaborate with peers from diverse industrial sectors, sharing insights and best practices. London’s advanced industrial and technology ecosystem offers exposure to real-world applications of lean strategies, innovative production methodologies, and global operational standards. By completing this specialization, participants emerge equipped to lead lean initiatives confidently, optimize manufacturing processes effectively, and drive operational excellence, cost efficiency, and sustainable performance in today’s competitive and rapidly evolving industrial landscape.