The Operational Excellence in Refineries and Petrochemicals training course in Madrid is designed to help professionals optimize operations and achieve excellence in refinery and petrochemical environments.
From:
27-07-2026
Course Overview
Refineries and petrochemical plants operate in highly competitive and regulated environments, where operational excellence is key to profitability and sustainability. This Operational Excellence in Refineries and Petrochemicals Training Course equips participants with proven methodologies, tools, and practices to optimize performance, minimize risks, and ensure compliance.
The course explores process optimization, reliability management, safety culture, and continuous improvement frameworks. Through case studies and practical exercises, participants will learn how leading refineries and petrochemical companies achieve efficiency, reduce downtime, and embed operational excellence into daily practices.
By the end of the course, attendees will be able to design and implement operational excellence initiatives that deliver measurable improvements in safety, reliability, and cost-effectiveness.
Course Benefits
Improve efficiency and productivity in refinery operations.
Strengthen safety culture and regulatory compliance.
Apply continuous improvement tools for sustainable performance.
Enhance equipment reliability and asset management.
Drive cost savings and operational profitability.
Course Objectives
Understand the principles of operational excellence in refining and petrochemicals.
Apply Lean and Six Sigma methodologies to process optimization.
Strengthen risk management and HSE practices.
Implement strategies for reliability and asset integrity.
Foster a culture of continuous improvement and innovation.
Benchmark performance against global best practices.
Align operational excellence with corporate strategy.
Training Methodology
The course uses expert-led lectures, interactive case studies, group workshops, and real-world benchmarking exercises. Participants will practice applying operational excellence frameworks to refinery and petrochemical scenarios.
Target Audience
Refinery and petrochemical plant managers.
Operations, production, and process engineers.
HSE and quality professionals.
Continuous improvement and performance specialists.
Target Competencies
Operational excellence frameworks.
Lean and Six Sigma application.
Safety and HSE management.
Process optimization and reliability.
Course Outline
Unit 1: Introduction to Operational Excellence
Defining operational excellence in refineries and petrochemicals.
Key drivers: safety, reliability, efficiency, and sustainability.
Global trends and performance benchmarks.
Building a culture of excellence.
Unit 2: Process Optimization and Efficiency
Lean principles for refinery operations.
Six Sigma tools for process improvement.
Reducing waste and energy consumption.
Case studies on process optimization.
Unit 3: Reliability and Asset Integrity
Strategies for asset performance management.
Preventive and predictive maintenance approaches.
Reliability-centered maintenance (RCM).
Digital tools for equipment monitoring.
Unit 4: Safety, Risk, and Compliance
Strengthening refinery safety culture.
Risk assessment and hazard analysis (HAZOP).
Regulatory compliance frameworks.
Learning from major industry incidents.
Unit 5: Continuous Improvement and Innovation
Embedding continuous improvement cycles (Kaizen).
Driving innovation in refinery and petrochemical operations.
Measuring and sustaining performance improvements.
Future directions: digitalization and Industry 4.0 in refining.
Unit 6: Leadership in Operational Excellence
Role of leadership in driving excellence.
Change management in refinery organizations.
Aligning operational goals with business strategy.
Case studies of successful transformations.
Unit 7: Achieving Sustainable Operational Excellence
Integrating sustainability into operations.
Carbon reduction and energy transition strategies.
Building resilience in refining and petrochemicals.
Roadmap for operational excellence implementation.
Ready to achieve world-class refinery and petrochemical performance?
Join the Operational Excellence in Refineries and Petrochemicals Training Course with EuroQuest International Training and transform your organization’s operations.
The Operational Excellence in Refineries and Petrochemicals Training Courses in Madrid provide professionals with a comprehensive and practical understanding of the strategies, systems, and performance tools required to optimize operations across refining and petrochemical facilities. As global competition intensifies and productivity expectations rise, organizations increasingly prioritize operational excellence to enhance efficiency, reduce downtime, and maintain the highest standards of safety, quality, and reliability. These programs are designed for operations managers, engineers, production supervisors, maintenance leaders, and technical specialists seeking to elevate plant performance and support continuous improvement initiatives.
Participants explore the foundational elements of operational excellence, including process optimization, performance benchmarking, maintenance reliability, asset integrity, and quality management. The courses emphasize data-driven decision-making and structured methodologies such as Lean, Six Sigma, and continuous improvement frameworks. Through case studies, simulations, and hands-on exercises, attendees learn to identify performance gaps, reduce operational waste, and streamline workflows to achieve higher levels of productivity and cost efficiency.
These refinery and petrochemical operations training programs in Madrid also address critical areas such as energy efficiency, process safety, digital transformation, and environmental performance. Participants gain insights into optimizing process units, enhancing turnaround planning, improving supply chain coordination, and leveraging advanced monitoring tools to support predictive maintenance and operational reliability. The curriculum integrates technical depth with strategic thinking to help professionals build resilient and high-performing operational systems.
Attending these training courses in Madrid offers participants exposure to global best practices, expert instructors, and a collaborative international learning environment. The city’s dynamic industrial and technological networks enrich discussions on innovation, performance excellence, and future trends in refining and petrochemical operations. Upon completing this specialization, professionals will be equipped to lead operational improvement initiatives, strengthen plant reliability, and drive sustainable operational excellence in today’s competitive energy and petrochemical markets.