Course Overview
Total Productive Maintenance (TPM) is a proven approach for maximizing equipment effectiveness, reducing downtime, and fostering a culture of continuous improvement. This TPM Implementation Training Course introduces participants to the principles and practices of TPM, focusing on autonomous maintenance, planned maintenance, quality maintenance, and overall equipment effectiveness (OEE).
The course covers TPM pillars, implementation frameworks, cultural change, and digital tools for modern TPM applications. Participants will engage in case studies and group exercises to practice TPM application and create roadmaps for deployment in their organizations.
By the end of the course, attendees will be able to design and implement TPM strategies that enhance reliability, improve quality, and support operational excellence.
Course Benefits
Strengthen knowledge of TPM frameworks and pillars.
Improve equipment reliability and overall effectiveness.
Reduce downtime and maintenance costs.
Engage employees in continuous improvement culture.
Leverage digital tools for modern TPM practices.
Course Objectives
Explain the principles and pillars of TPM.
Measure and improve Overall Equipment Effectiveness (OEE).
Apply autonomous and planned maintenance strategies.
Develop quality and preventive maintenance programs.
Foster employee engagement in TPM initiatives.
Use digital technologies to optimize TPM.
Benchmark global TPM best practices.
Training Methodology
The course combines lectures, case studies, simulations, and group projects. Participants will design TPM implementation plans tailored to their industrial environments.
Target Audience
Maintenance and reliability managers.
Manufacturing and operations managers.
Engineers and production supervisors.
Continuous improvement professionals.
Target Competencies
Total Productive Maintenance frameworks.
Equipment effectiveness and reliability.
Autonomous and planned maintenance.
Continuous improvement in manufacturing.
Course Outline
Unit 1: Introduction to TPM
History and principles of TPM.
Importance of TPM in operational excellence.
Core objectives and benefits.
Case examples of TPM success.
Unit 2: TPM Pillars and Frameworks
Overview of the 8 TPM pillars.
Linking TPM to lean manufacturing.
Cultural and organizational requirements.
Implementation stages.
Unit 3: Measuring and Improving OEE
Understanding OEE metrics.
Identifying losses and inefficiencies.
Tools for improving OEE.
Case studies in OEE improvement.
Unit 4: Autonomous and Planned Maintenance
Role of operators in autonomous maintenance.
Planned and preventive maintenance strategies.
Scheduling and resource allocation.
Tools for sustaining autonomous maintenance.
Unit 5: Quality and Safety in TPM
Quality maintenance principles.
Integrating safety into TPM.
Building zero-defect and zero-accident cultures.
Best practices for quality-focused TPM.
Unit 6: Digital TPM and Industry 4.0
IoT-enabled maintenance and monitoring.
AI and predictive tools in TPM.
Digital twins for equipment optimization.
Case studies of smart TPM applications.
Unit 7: TPM Implementation Roadmap
Steps for TPM deployment.
Building cross-functional TPM teams.
Change management and employee engagement.
Roadmap for long-term TPM success.
Ready to maximize efficiency with TPM?
Join the Total Productive Maintenance (TPM) Implementation Training Course with EuroQuest International Training and gain the expertise to implement TPM for operational excellence.
The Total Productive Maintenance (TPM) Implementation Training Courses in Budapest provide professionals with a structured and practical approach to improving equipment reliability, production efficiency, and workplace ownership through proactive maintenance practices. These programs are ideal for maintenance managers, production supervisors, reliability engineers, continuous improvement leaders, and operational staff responsible for supporting efficient manufacturing operations and minimizing equipment downtime.
Participants gain a comprehensive understanding of TPM principles, including the role of autonomous maintenance, planned maintenance, focused improvement activities, and team-based problem-solving. The courses emphasize the importance of engaging operators directly in routine equipment care while maintenance teams focus attention on predictive, preventive, and long-term improvement tasks. Through real-world case studies, guided workshops, and hands-on exercises, attendees learn how to develop TPM roadmaps, create standard work procedures, implement visual controls, and measure performance using key indicators such as OEE (Overall Equipment Effectiveness).
These TPM implementation training programs in Budapest also highlight the cultural and organizational aspects of TPM success. Participants explore methods for fostering ownership on the shop floor, strengthening communication between operations and maintenance teams, and sustaining continuous improvement behaviors. The curriculum balances strategic planning and practical application, providing tools for conducting equipment assessments, identifying improvement priorities, and tracking progress throughout the TPM implementation lifecycle.
Attending these training courses in Budapest offers professionals an engaging and collaborative learning environment supported by industry experts and peers from diverse manufacturing sectors. The city’s evolving industrial landscape and focus on operational innovation provide valuable context for applying TPM strategies effectively.
Upon completion, participants will be equipped to lead TPM initiatives, improve equipment reliability, reduce unplanned downtime, enhance workforce engagement, and support long-term operational excellence. This specialization enables organizations to achieve more stable production performance, lower maintenance costs, and a stronger culture of proactive equipment care and continuous improvement.